ANT-400 Subsystem Integrated Intelligent Pump Station Integrated Automation System

ANT-400 Subsystem Integrated Intelligent Pump Station Integrated Automation System

Pump stations and the Pump Station Integrated Automation System are widely utilized in urban drainage stations, rural water supply and irrigation stations, water treatment plants, sewage treatment plants, and various industrial enterprises. While pump stations are categorized into low-voltage and high-voltage types, their automated control logic remains consistent.

The core scope of a Pump Station Integrated Automation System project typically includes:

  • Measurement: Forebay water level depth and flow rate.
  • Control: Forebay gate control and pump unit automation.
  • Power Distribution: High-voltage switchgear, distribution transformers, low-voltage switchgear, and AC/DC power panels.
  • Automation & Monitoring: PLC control panels, background monitoring systems (SCADA), and video surveillance.
  • Auxiliary Systems: Large-screen displays, environmental monitoring, and fire protection systems.
    The integrated automation system effectively monitors and manages pump units, power distribution, water gates, inlet/outlet pools, interruption devices, DC systems, and fire protection. It achieves the “Four Remotes” (Remote Control, Remote Metering, Remote Regulation, and Remote Signaling). By utilizing sensor signals, the system regulates gate openings and automates the startup and shutdown of pump sets to provide a complete microcomputer-based monitoring and protection solution.
Pump Station Integrated Automation System

Pump Station Integrated Automation System Equipment Composition

I. High & Low Voltage Complete Sets

(A) High-Voltage (HV) Switchgear

  1. Incoming Metering & Isolation Cubicle
  2. Incoming Switchgear
  3. 10kV PT (Potential Transformer) Cubicle
  4. Station Transformer Cubicle
  5. Transformer Outgoing Cubicle

(B) Power Transformation & Distribution Equipment

(C) Low-Voltage (LV) Switchgear

  1. LV Power Incoming Cubicle
  2. LV Capacitor Compensation Cubicle
  3. LV Soft Starter Cubicle
  4. Station Service Distribution Panel

(D) Pump Units & Motors

(E) Distribution Boxes

  1. Maintenance Workshop Power Box
  2. Drainage Pump Power Box
  3. Inlet Trash Rack Gate Power Box
  4. Irrigation & Drainage Control Gate Power Box
  5. Flood Control Gate Power Box
  6. Pump House Lighting Box
  7. Power Distribution Box (AL)
Pump Station Integrated Automation System

II. Automation & Control Systems

  1. Background Monitoring Software: (Linux-based / Domestic OS, includes Host Computer + Printer).
  2. Pump Unit LCU (Local Control Unit) Panel: (Includes Ethernet Switches + Communication Management Units).
  3. Common LCU Panel: For shared station utilities.
  4. Temperature Measurement Instrument Panel.
  5. Integrated Protection Devices: (Distributed in HV cubicles for Motors, Lines, Transformers, and Main Transformer protection/control).
  6. DC Power Supply Panel: (Charging/Feeder Panel + Battery Bank Panel).
  7. Video Surveillance System: Electrical engineering components.
  8. Large-Screen Display System.
  9. Five-Prevention (Interlock) System: (Linux-based / Domestic OS, includes Host Computer, Electronic Keys, Locks, and specialized software).
  10. Hydrological Information System: (Including water level/rainfall monitoring or meteorological data collection).
  11. Gate Electrical Secondary Equipment.

This complete Pump Station Integrated Automation System covers high and low voltage power distribution equipment, pump unit control, PLC and LCU cabinets, background SCADA monitoring, video surveillance, large-screen display, five-prevention interlock, hydrological information collection, gate electrical secondary equipment and other auxiliary subsystems.

It realizes real-time measurement, automatic control, power distribution management and full-process operation monitoring of water level, flow and pump units.

With standard four-remote functions including remote control, remote metering, remote regulation and remote signaling, the system adopts mature Linux/domestic OS architecture and integrated protection devices to deliver stable, safe, intelligent and unattended operation solutions for urban drainage, rural water supply, water and sewage treatment plants, as well as all kinds of industrial enterprises.

Pump Station Integrated Automation SystemSecondary Equipment List

No.System CategoryEquipment NameRemarks (Function/Purpose)
1Relay Protection DevicesMain Transformer Protection DeviceWith 87 differential protection, 50/51 overcurrent protection, 49 thermal protection, 27/59 voltage protection
2Relay Protection DevicesStation‑service Transformer Protection DeviceWith 50/51 overcurrent, 64 earth fault, 27/59 over/under‑voltage protection
3Relay Protection DevicesPump Motor Differential Protection Relay (87 protection relay)Main protection for high‑power main pumps, detects internal short‑circuit faults
4Relay Protection DevicesPump Motor Integrated Protection DeviceIncluding 50/51 overcurrent, 46 negative‑sequence current, 49 overheating, 37 stall, 27 under‑voltage protection
5Relay Protection DevicesBusbar Differential Protection Device (87)Protection against high‑voltage busbar faults
6Relay Protection DevicesIncoming/Outgoing Line Protection DeviceOvercurrent, directional overcurrent, under‑voltage & over‑voltage protection
7Measurement & Control DevicesHV Switchgear Integrated Measurement‑Control UnitRemote measurement, remote signalling, remote control & remote regulation
8Measurement & Control DevicesPump Unit Special Measurement‑Control UnitPump start/stop control, electrical data acquisition, operating status monitoring
9Measurement & Control DevicesStation‑service Power Supply Measurement‑Control UnitAC/DC power supply status monitoring
10Measurement & Control DevicesMulti‑function Smart Power MeterMeasures voltage, current, power, power factor & electric energy
11Monitoring & Communication EquipmentPump Station SCADA Monitoring System SoftwareUpper computer configuration, data acquisition & remote monitoring
12Monitoring & Communication EquipmentIndustrial PC, Monitor & ConsoleMonitoring operation terminals
13Monitoring & Communication EquipmentIndustrial Ethernet Switch, Optical Module & Optical FiberOn‑site data networking & communication
14Monitoring & Communication EquipmentRTU Remote Terminal UnitUploads data to superior dispatching center
15Monitoring & Communication EquipmentProtocol ConverterProtocol conversion for Modbus, IEC61850, 103, 104
16Monitoring & Communication EquipmentBeidou/GPS Time Synchronization DeviceUnified time synchronization for all station equipment
17DC & UPS Power Supply SystemHigh‑frequency Switching DC Panel (with battery & charging module)Power supply for secondary control, protection & signal circuits
18DC & UPS Power Supply SystemUPS Uninterruptible Power SupplyUninterrupted power for monitoring host & communication equipment
19DC & UPS Power Supply SystemSecondary Components of AC Distribution Panel, SPD Surge ProtectorPower supply lightning protection & distribution protection
20Metering & Process Monitoring EquipmentSmart Multi‑function Energy MeterActive/reactive & peak‑valley electric energy metering
21Metering & Process Monitoring EquipmentTemperature Inspection InstrumentMonitoring of motor winding & transformer oil temperature
22Metering & Process Monitoring EquipmentWater Level Gauge, Pressure Transmitter & FlowmeterCollection of pump station water level, pressure & flow data
23Metering & Process Monitoring EquipmentPartial Discharge Monitoring Device for HV Cabinet/TransformerOn‑line insulation monitoring of HV equipment (optional)
24Secondary Operating ComponentsIntermediate Relay, Control Relay & Signal RelayControl, logic & alarm circuits
25Secondary Operating ComponentsControl Button, Selector Switch & Indicator LightLocal operation & status indication
26Secondary Operating ComponentsCT Current Transformer & PT Voltage Transformer (Secondary Winding)Electrical signal acquisition
27Secondary Operating ComponentsSecondary Terminal Block, Junction Box & Secondary CableSecondary circuit wiring
28Security & Auxiliary Monitoring EquipmentNetwork Camera & NVROn‑site video security monitoring
29Security & Auxiliary Monitoring EquipmentEnvironmental Monitoring Module (Temperature/Humidity, Smoke, Water Immersion)Environmental monitoring of pump house & power distribution room
30Security & Auxiliary Monitoring EquipmentAccess Controller & Fire Alarm ControllerSecurity and fire‑fighting linkage

High Quality

Stable performance, reliable design, ensuring safe operation for power system protection and grid stability.

Fast Delivery

Timely delivery to support your urgent orders and project schedules efficiently and professionally at any time.

Best Warranty

Professional Warranty: Reliable after-sales support for stable relay protection and long-term customer satisfaction.