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- Email: zxl635973785@gmail.com
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ASB-4401H Distribution Transformer Protection Relay
ASB‑4401H Distribution Transformer Protection Relay is a microprocessor‑based device for 35kV and below distribution transformers. It integrates overcurrent, earth‑fault, overload, PT supervision, measurement and communication functions. Featuring high anti‑interference performance, fault recording and IEC61850‑ready interfaces, it reliably safeguards transformers in industrial plants, substations and renewable‑energy power stations.(
Protection Functions (with ANSI Codes)
51V, 50N/51N+59N, 50N/51N, 59N, 49, 27, 59, 63, 49T, 60
Description
The ASB‑4401H is a digital distribution transformer protection relay designed for medium‑ and low‑voltage distribution transformer applications in substations. It integrates overcurrent, earth fault, overload, voltage, transformer body and temperature protection with measurement, control and communication functions in one compact device.
Key Features
- Distribution transformer protection
- Overcurrent protection
- Earth fault protection
- Overload protection
- Overvoltage and undervoltage protection
- Transformer body protection
- Transformer temperature protection
- Voltage circuit supervision
- Real-time measurement
- Fault recording
- Remote monitoring and setting
Measurement and Monitoring
The ASB-4401H can provide real-time monitoring of electrical operating conditions, including:
- Phase current
- Voltage
- Frequency
- Protection status
- Alarm status
- Fault information
- Transformer operating conditions
This allows operators to monitor distribution transformer operating conditions from the protection device or through the connected monitoring system.
Communication Functions
- The device supports three communication modes: RS-485, CANbus, and Ethernet (to be specified at the time of ordering);
- The device uploads real-time data, including measurement data, waveform data, faults, alarm signals, and all protection settings, configurations, and coefficients; it supports remote online modification of settings and activation/deactivation of protection functions;
Event Logging and Fault Recording
- The system logs protection trip records and device self-diagnosis faults. Each trip event stores its type, occurrence time and operating parameters. For self-test faults, the type and time are recorded accordingly.
- Fault records capture protection trip time, trip type, and RMS values before and after triggering. Each channel stores 2 pre-fault cycles and 4 post-fault cycles, with 192 data points per channel.
- The non-volatile memory holds up to 48 SOE records and 16 fault reports.
Monitoring Functions
- This device measures analog parameters including current, voltage and frequency.
- It collects digital signals such as status of circuit breakers, energy storage devices, disconnectors and remote/local mode. Circuit breaker closing and opening controls are also available.
What Is a Distribution Transformer Protection Relay?
A distribution transformer protection relay is a protection and control device used to detect electrical faults and abnormal operating conditions in distribution transformers. Compared with protection systems for large power transformers, distribution transformer protection generally emphasizes overcurrent, earth fault, overload, voltage and temperature protection, with the exact configuration depending on transformer capacity, voltage level, grounding method and application.
The ASB-4401H integrates these functions into one numerical relay, reducing the need for multiple separate protection devices in distribution transformer applications.
Distribution Transformer Protection Functions
| ANSI | Protection Function | Purpose |
|---|---|---|
| 51V | Voltage-Restrained Overcurrent | Phase fault / backup protection |
| 50N/51N | Zero-Sequence Overcurrent | Earth fault protection |
| 59N | Zero-Sequence Overvoltage | Ground fault monitoring |
| 49 | Thermal Overload Protection | Long-term overload |
| 27 | Undervoltage Protection | Abnormal low voltage |
| 59 | Overvoltage Protection | Abnormal high voltage |
| 63 | Transformer Body Protection | Transformer internal/mechanical protection |
| 49T | Transformer Temperature Protection | Overtemperature |
| 60 | PT Circuit Supervision | Voltage circuit monitoring |
Distribution Transformer Protection Applications
10kV Distribution Transformers
-
Dedicated protection for 10kV distribution transformers in utility and industrial networks.
11kV Distribution Transformers
-
Comprehensive protection for 11kV distribution transformers commonly used in regional distribution systems.
20kV / 22kV Distribution Transformers
-
Protection solutions for 20kV and 22kV distribution transformers – subject to the specific model’s voltage rating.
33kV Distribution Transformers
-
Protection for 33kV distribution transformers – to be confirmed based on actual technical specifications.
Industrial Distribution Transformers
-
Reliable protection for transformers serving:
-
Manufacturing plants
-
Industrial facilities
-
Mining operations
-
Oil & gas installations
-
Commercial buildings
-
Box-Type / Compact Substations
-
Protection and control for compact transformer substations and box-type substations, integrating seamlessly with MV switchgear for coordinated feeder and transformer protection.
Distribution Transformer Protection Scheme
Distribution Transformer vs Power Transformer Protection
| Item | Distribution Transformer | Large Power Transformer |
|---|---|---|
| Typical Protection | 50/51, 50N/51N, 49, 27/59 | 87T + Backup Protection |
| Main Concern | Overcurrent / Earth Fault / Overload | Internal Fault / Differential Protection |
| Relay Configuration | Compact multifunction relay | Dedicated transformer protection system |
| Installation | HV switchgear / compact panel | Dedicated protection panel |
| Differential Protection | Application dependent | Commonly required |
| Communication | Optional / project dependent | Often integrated with substation automation |
Setting Table
| No. | Description | Setting Range | Upload & Download Conversion Factor |
|---|---|---|---|
| 1 | Control Word 1 | 0000~FFFF | ×1 |
| 2 | Control Word 2 | 0000~FFFF | ×1 |
| 3 | Control Word 3 | 0000~FFFF | ×1 |
| 4 | Stage 1 Time Delay (Stage 1 Overcurrent Protection Delay) | 0.00~120.00s | ×100 |
| 5 | Stage 2 Time Delay (Stage 2 Overcurrent Protection Delay) | 0.00~120.00s | ×100 |
| 6 | Stage 3 Time Delay (Stage 3 Overcurrent Protection Delay) | 0.00~120.00s | ×100 |
| 7 | HV Side Stage 1 Zero-sequence Current Delay | 0.00~120.00s | ×100 |
| 8 | HV Side Stage 2 Zero-sequence Current Delay | 0.00~120.00s | ×100 |
| 9 | LV Side Stage 1 Zero-sequence Current Delay | 0.00~120.00s | ×100 |
| 10 | LV Side Stage 2 Zero-sequence Current Delay | 0.00~120.00s | ×100 |
| 11 | Zero-sequence Overvoltage Delay | 0.00~120.00s | ×100 |
| 12 | Overload Delay | 0.00~120.00s | ×100 |
| 13 | Undervoltage Delay | 0.00~120.00s | ×100 |
| 14 | Stage 1 Overcurrent Setting (Instantaneous Overcurrent Setting) | 0.40~99.99A / 0.10~20.00A | ×100 |
| 15 | Stage 2 Overcurrent Setting (Time-limit Instantaneous Overcurrent Setting) | 0.40~99.99A / 0.10~20.00A | ×100 |
| 16 | Stage 3 Overcurrent Setting (Overcurrent Protection Setting) | 0.40~99.99A / 0.10~20.00A | ×100 |
| 17 | Overload Current Setting | 0.40~99.99A / 0.10~20.00A | ×100 |
| 18 | Spare Setting (Original Startup Setting) | — | ×1 |
| 19 | HV Side Stage 1 Zero-sequence Overcurrent Setting | 0.02~5.00A | ×100 |
| 20 | HV Side Stage 2 Zero-sequence Overcurrent Setting | 0.02~5.00A | ×100 |
| 21 | LV Side Stage 1 Zero-sequence Overcurrent Setting | 0.02~5.00A (HV Auxiliary Transformer) 0.40~99.99A (LV Auxiliary Transformer) | ×100 |
| 22 | LV Side Stage 2 Zero-sequence Overcurrent Setting | 0.02~5.00A (HV Auxiliary Transformer) 0.40~99.99A (LV Auxiliary Transformer) | ×100 |
| 23 | Zero-sequence Current Blocking Setting (for Zero-sequence Overvoltage) | 0.10~99.99A | ×100 |
| 24 | Undervoltage Setting | 5.00~100.00V | ×100 |
| 25 | Negative-sequence Voltage Setting | 5.00~100.00V | ×100 |
| 26 | Zero-sequence Overvoltage Setting | 1.00~120.00V | ×100 |
| 27 | Zero-sequence Voltage Blocking Setting (for Zero-sequence Overcurrent) | 1.00~120.00V | ×100 |
| 28 | Undervoltage Blocking Setting (for Overcurrent Protection) | 5.00~100.00V | ×100 |
| 29 | Overvoltage Delay | 0.00~120.00s | ×100 |
| 30 | Overvoltage Setting | 20.00~120.00V | ×100 |
| 31~48 | Reserved | — | — |
Outline and Installation Dimensions
How to Select a Distribution Transformer Protection Relay
1. Transformer Rated Voltage
Confirm HV voltage level is within relay range:
-
6 kV / 10 kV / 20 kV / 22 kV / 33 kV
2. Transformer Capacity
Match CT ratio and protection settings to transformer rating:
-
500 / 630 / 1000 / 1600 / 2500 / 5000 kVA
3. Grounding Method
| Grounding Method | Protection Required |
|---|---|
| Solid Grounding | 50N/51N (zero-sequence overcurrent) |
| Resistance Grounding | 51N (sensitive) + 59N (optional backup) |
| Ungrounded System | 59N (zero-sequence overvoltage) + insulation monitoring |
| Resonant Grounding | 59N + sensitive ground fault detection with line selection |
4. Protection Functions — Checklist
| Function | ANSI | Required? |
|---|---|---|
| Overcurrent (voltage-restrained) | 51/27 | ☐ Always |
| Zero-sequence overcurrent | 50N/51N | ☐ Grounded systems |
| Zero-sequence overvoltage | 59N | ☐ Ungrounded/resonant systems |
| Overload (alarm + trip) | 49 | ☐ Recommended |
| Undervoltage | 27 | ☐ For load shedding/auto-transfer |
| Overvoltage | 59 | ☐ Recommended |
| Body protection (gas/temp) | — | ☐ Oil-filled transformers |
5. Communication Requirements — Checklist
| Protocol | Application | Required? |
|---|---|---|
| Modbus RTU (RS-485) | SCADA integration | ☐ |
| Modbus TCP / IEC 61850 (Ethernet) | Digital substations | ☐ |
| CANBUS | Industrial fieldbus | ☐ Optional |
Required features: Telemetry, teleindication (SOE), telecontrol, remote setting, fault recording (COMTRADE).
6. Installation Space — Checklist
| Item | Confirm |
|---|---|
| Cutout dimensions | 19″ rack or flush-mount — match switchgear panel |
| Built-in trip/close logic | Anti-pumping, coil current adaptation (saves space) |
| HMI display | LCD + status LEDs + keypad for local operation |
| Terminal wiring | Adequate space for CT/VT cable termination |
Summary Checklist
| Item | Confirmed |
|---|---|
| Voltage: 6/10/20/22/33 kV | ☐ |
| Capacity: CT ratio matched | ☐ |
| Grounding: 50N/51N or 59N selected | ☐ |
| Functions: checked per requirements | ☐ |
| Communication: protocol + ports specified | ☐ |
| Installation: cutout + space confirmed | ☐ |
FAQ
What protection is commonly used for distribution transformers?
Common distribution transformer protection includes overcurrent, earth fault, overload and voltage protection. Additional transformer body, temperature and mechanical protection can be added depending on transformer type and project requirements.
What protection functions does the ASB-4401H provide?
51V / 50N/51N / 59N / 49 / 27 / 59 / 63 / 49T / 60。
Is the ASB-4401H suitable for distribution transformers?
Yes. The ASB-4401H is designed for distribution transformer protection, measurement and control applications.
Does a distribution transformer require differential protection?
The requirement depends on transformer capacity, voltage level, system configuration and protection standards. Small and medium distribution transformers often rely on overcurrent and earth fault protection, while higher-capacity units may require differential protection.
Can the relay provide earth fault protection?
Yes. The relay provides zero-sequence overcurrent protection through 50N/51N functions.
Can the relay monitor transformer temperature?
Yes. The ASB-4401H includes transformer temperature-related protection through its 49T function.
Can the relay be installed in a distribution transformer switchgear?
Yes. The relay can be integrated into the protection and control system of distribution transformer switchgear according to the project configuration.
xiao zhang –
This distribution transformer protection integrates overcurrent, earth fault, overload, overvoltage & undervoltage protection. Compact structure, easy setting and multiple optional communication, widely used for 10kV/0.4kV distribution transformers and box-type substations worldwide.
Jack –
Proven accurate in multiple operations — very reliable.
Jack –
High cost-performance ratio, excellent protection performance — worth buying.