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ASB-4401H Distribution Transformer Protection Relay

ASB‑4401H Distribution Transformer Protection Relay is a microprocessor‑based device for 35kV and below distribution transformers. It integrates overcurrent, earth‑fault, overload, PT supervision, measurement and communication functions. Featuring high anti‑interference performance, fault recording and IEC61850‑ready interfaces, it reliably safeguards transformers in industrial plants, substations and renewable‑energy power stations.(

Protection Functions (with ANSI Codes)

51V, 50N/51N+59N, 50N/51N, 59N, 49, 27, 59, 63, 49T, 60

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Description

The ASB‑4401H is a digital distribution transformer protection relay designed for medium‑ and low‑voltage distribution transformer applications in substations. It integrates overcurrent, earth fault, overload, voltage, transformer body and temperature protection with measurement, control and communication functions in one compact device.

Key Features

  • Distribution transformer protection
  • Overcurrent protection
  • Earth fault protection
  • Overload protection
  • Overvoltage and undervoltage protection
  • Transformer body protection
  • Transformer temperature protection
  • Voltage circuit supervision
  • Real-time measurement
  • Fault recording
  • Remote monitoring and setting

Measurement and Monitoring

The ASB-4401H can provide real-time monitoring of electrical operating conditions, including:

  • Phase current
  • Voltage
  • Frequency
  • Protection status
  • Alarm status
  • Fault information
  • Transformer operating conditions

This allows operators to monitor distribution transformer operating conditions from the protection device or through the connected monitoring system.

Communication Functions

  • The device supports three communication modes: RS-485, CANbus, and Ethernet (to be specified at the time of ordering);
  • The device uploads real-time data, including measurement data, waveform data, faults, alarm signals, and all protection settings, configurations, and coefficients; it supports remote online modification of settings and activation/deactivation of protection functions;

Event Logging and Fault Recording

  • The system logs protection trip records and device self-diagnosis faults. Each trip event stores its type, occurrence time and operating parameters. For self-test faults, the type and time are recorded accordingly.
  • Fault records capture protection trip time, trip type, and RMS values before and after triggering. Each channel stores 2 pre-fault cycles and 4 post-fault cycles, with 192 data points per channel.
  • The non-volatile memory holds up to 48 SOE records and 16 fault reports.

Monitoring Functions

  • This device measures analog parameters including current, voltage and frequency.
  • It collects digital signals such as status of circuit breakers, energy storage devices, disconnectors and remote/local mode. Circuit breaker closing and opening controls are also available.

What Is a Distribution Transformer Protection Relay?

A distribution transformer protection relay is a protection and control device used to detect electrical faults and abnormal operating conditions in distribution transformers. Compared with protection systems for large power transformers, distribution transformer protection generally emphasizes overcurrent, earth fault, overload, voltage and temperature protection, with the exact configuration depending on transformer capacity, voltage level, grounding method and application.

The ASB-4401H integrates these functions into one numerical relay, reducing the need for multiple separate protection devices in distribution transformer applications.

Distribution Transformer Protection Functions

ANSI Protection Function Purpose
51V Voltage-Restrained Overcurrent Phase fault / backup protection
50N/51N Zero-Sequence Overcurrent Earth fault protection
59N Zero-Sequence Overvoltage Ground fault monitoring
49 Thermal Overload Protection Long-term overload
27 Undervoltage Protection Abnormal low voltage
59 Overvoltage Protection Abnormal high voltage
63 Transformer Body Protection Transformer internal/mechanical protection
49T Transformer Temperature Protection Overtemperature
60 PT Circuit Supervision Voltage circuit monitoring

Distribution Transformer Protection Applications

10kV Distribution Transformers

  • Dedicated protection for 10kV distribution transformers in utility and industrial networks.

11kV Distribution Transformers

  • Comprehensive protection for 11kV distribution transformers commonly used in regional distribution systems.

20kV / 22kV Distribution Transformers

  • Protection solutions for 20kV and 22kV distribution transformers – subject to the specific model’s voltage rating.

33kV Distribution Transformers

  • Protection for 33kV distribution transformers – to be confirmed based on actual technical specifications.

Industrial Distribution Transformers

  • Reliable protection for transformers serving:

    • Manufacturing plants

    • Industrial facilities

    • Mining operations

    • Oil & gas installations

    • Commercial buildings

Box-Type / Compact Substations

  • Protection and control for compact transformer substations and box-type substations, integrating seamlessly with MV switchgear for coordinated feeder and transformer protection.

Distribution Transformer Protection Scheme

Distribution Transformer Protection Scheme

Distribution Transformer vs Power Transformer Protection

Item Distribution Transformer Large Power Transformer
Typical Protection 50/51, 50N/51N, 49, 27/59 87T + Backup Protection
Main Concern Overcurrent / Earth Fault / Overload Internal Fault / Differential Protection
Relay Configuration Compact multifunction relay Dedicated transformer protection system
Installation HV switchgear / compact panel Dedicated protection panel
Differential Protection Application dependent Commonly required
Communication Optional / project dependent Often integrated with substation automation

Setting Table

No. Description Setting Range Upload & Download Conversion Factor
1 Control Word 1 0000~FFFF ×1
2 Control Word 2 0000~FFFF ×1
3 Control Word 3 0000~FFFF ×1
4 Stage 1 Time Delay (Stage 1 Overcurrent Protection Delay) 0.00~120.00s ×100
5 Stage 2 Time Delay (Stage 2 Overcurrent Protection Delay) 0.00~120.00s ×100
6 Stage 3 Time Delay (Stage 3 Overcurrent Protection Delay) 0.00~120.00s ×100
7 HV Side Stage 1 Zero-sequence Current Delay 0.00~120.00s ×100
8 HV Side Stage 2 Zero-sequence Current Delay 0.00~120.00s ×100
9 LV Side Stage 1 Zero-sequence Current Delay 0.00~120.00s ×100
10 LV Side Stage 2 Zero-sequence Current Delay 0.00~120.00s ×100
11 Zero-sequence Overvoltage Delay 0.00~120.00s ×100
12 Overload Delay 0.00~120.00s ×100
13 Undervoltage Delay 0.00~120.00s ×100
14 Stage 1 Overcurrent Setting (Instantaneous Overcurrent Setting) 0.40~99.99A / 0.10~20.00A ×100
15 Stage 2 Overcurrent Setting (Time-limit Instantaneous Overcurrent Setting) 0.40~99.99A / 0.10~20.00A ×100
16 Stage 3 Overcurrent Setting (Overcurrent Protection Setting) 0.40~99.99A / 0.10~20.00A ×100
17 Overload Current Setting 0.40~99.99A / 0.10~20.00A ×100
18 Spare Setting (Original Startup Setting) ×1
19 HV Side Stage 1 Zero-sequence Overcurrent Setting 0.02~5.00A ×100
20 HV Side Stage 2 Zero-sequence Overcurrent Setting 0.02~5.00A ×100
21 LV Side Stage 1 Zero-sequence Overcurrent Setting 0.02~5.00A (HV Auxiliary Transformer)

0.40~99.99A (LV Auxiliary Transformer)

×100
22 LV Side Stage 2 Zero-sequence Overcurrent Setting 0.02~5.00A (HV Auxiliary Transformer)

0.40~99.99A (LV Auxiliary Transformer)

×100
23 Zero-sequence Current Blocking Setting (for Zero-sequence Overvoltage) 0.10~99.99A ×100
24 Undervoltage Setting 5.00~100.00V ×100
25 Negative-sequence Voltage Setting 5.00~100.00V ×100
26 Zero-sequence Overvoltage Setting 1.00~120.00V ×100
27 Zero-sequence Voltage Blocking Setting (for Zero-sequence Overcurrent) 1.00~120.00V ×100
28 Undervoltage Blocking Setting (for Overcurrent Protection) 5.00~100.00V ×100
29 Overvoltage Delay 0.00~120.00s ×100
30 Overvoltage Setting 20.00~120.00V ×100
31~48 Reserved

Outline and Installation Dimensions

Front View Dimension Drawing of the Ttransformer protection relays Dimension Drawing of the Rear Side of the transformer protection relays Side Dimension Drawing of the transformer protection relays Dimensions for Cutouts in transformer protection relays

How to Select a Distribution Transformer Protection Relay

1. Transformer Rated Voltage

Confirm HV voltage level is within relay range:

  • 6 kV / 10 kV / 20 kV / 22 kV / 33 kV

2. Transformer Capacity

Match CT ratio and protection settings to transformer rating:

  • 500 / 630 / 1000 / 1600 / 2500 / 5000 kVA

3. Grounding Method

Grounding Method Protection Required
Solid Grounding 50N/51N (zero-sequence overcurrent)
Resistance Grounding 51N (sensitive) + 59N (optional backup)
Ungrounded System 59N (zero-sequence overvoltage) + insulation monitoring
Resonant Grounding 59N + sensitive ground fault detection with line selection

4. Protection Functions — Checklist

Function ANSI Required?
Overcurrent (voltage-restrained) 51/27 ☐ Always
Zero-sequence overcurrent 50N/51N ☐ Grounded systems
Zero-sequence overvoltage 59N ☐ Ungrounded/resonant systems
Overload (alarm + trip) 49 ☐ Recommended
Undervoltage 27 ☐ For load shedding/auto-transfer
Overvoltage 59 ☐ Recommended
Body protection (gas/temp) ☐ Oil-filled transformers

5. Communication Requirements — Checklist

Protocol Application Required?
Modbus RTU (RS-485) SCADA integration
Modbus TCP / IEC 61850 (Ethernet) Digital substations
CANBUS Industrial fieldbus ☐ Optional

Required features: Telemetry, teleindication (SOE), telecontrol, remote setting, fault recording (COMTRADE).

6. Installation Space — Checklist

Item Confirm
Cutout dimensions 19″ rack or flush-mount — match switchgear panel
Built-in trip/close logic Anti-pumping, coil current adaptation (saves space)
HMI display LCD + status LEDs + keypad for local operation
Terminal wiring Adequate space for CT/VT cable termination

Summary Checklist

Item Confirmed
Voltage: 6/10/20/22/33 kV
Capacity: CT ratio matched
Grounding: 50N/51N or 59N selected
Functions: checked per requirements
Communication: protocol + ports specified
Installation: cutout + space confirmed

FAQ

What protection is commonly used for distribution transformers?

Common distribution transformer protection includes overcurrent, earth fault, overload and voltage protection. Additional transformer body, temperature and mechanical protection can be added depending on transformer type and project requirements.

What protection functions does the ASB-4401H provide?

51V / 50N/51N / 59N / 49 / 27 / 59 / 63 / 49T / 60。

Is the ASB-4401H suitable for distribution transformers?

Yes. The ASB-4401H is designed for distribution transformer protection, measurement and control applications.

Does a distribution transformer require differential protection?

The requirement depends on transformer capacity, voltage level, system configuration and protection standards. Small and medium distribution transformers often rely on overcurrent and earth fault protection, while higher-capacity units may require differential protection.

Can the relay provide earth fault protection?

Yes. The relay provides zero-sequence overcurrent protection through 50N/51N functions.

Can the relay monitor transformer temperature?

Yes. The ASB-4401H includes transformer temperature-related protection through its 49T function.

Can the relay be installed in a distribution transformer switchgear?

Yes. The relay can be integrated into the protection and control system of distribution transformer switchgear according to the project configuration.

Related Products

Integrated Transformer Protection Device

IEC 61850 transformer protection relay

3 reviews for ASB-4401H Distribution Transformer Protection Relay

  1. xiao zhang

    This distribution transformer protection integrates overcurrent, earth fault, overload, overvoltage & undervoltage protection. Compact structure, easy setting and multiple optional communication, widely used for 10kV/0.4kV distribution transformers and box-type substations worldwide.

  2. Jack

    Proven accurate in multiple operations — very reliable.

  3. Jack

    High cost-performance ratio, excellent protection performance — worth buying.

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High Quality

Stable performance, reliable design, ensuring safe operation for power system protection and grid stability.

Fast Delivery

Timely delivery to support your urgent orders and project schedules efficiently and professionally at any time.

Best Warranty

Professional Warranty: Reliable after-sales support for stable relay protection and long-term customer satisfaction.