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Transformer Backup Protection Relay

The Transformer High Backup Protection Relay is designed for backup protection of transformers in substations at voltage levels of 110 kV and below. It works in conjunction with the AST-441H Differential Protection Unit to perform secondary functions for the main transformer bay.

Product Functions (ANSI)

51V, 51N, 49, 27, 81U, 81O, 51I, 46, 59

Communication Mode

  • Optional: RS-485, CAN bus, Ethernet, IEC 60870-5-103 (IEC-103)
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Description

The Transformer Backup Protection Relay is a numerical protection device designed to provide secondary and backup protection for power transformers in substations up to 110 kV. It works alongside the main transformer differential protection system to provide backup protection against external short circuits, earth faults, overload and abnormal voltage or frequency conditions.

Key Features

  • High-voltage transformer backup protection
  • Voltage-restrained overcurrent protection
  • Zero-sequence earth fault protection
  • Negative-sequence protection
  • Overload protection
  • Undervoltage and overvoltage protection
  • Underfrequency and overfrequency protection
  • Fault recording
  • SOE event recording
  • Remote monitoring and communication

Fault Recording and Event Logging

Feature Specification
SOE Records Up to 48
Fault Reports Up to 16
Pre-Fault Waveform 2 cycles
Post-Fault Waveform 4 cycles
SOE Resolution ≤2 ms

Fault records help protection engineers analyze transformer trips, external short circuits and backup protection operations.

Main Functional Specifications

No. Parameter Category Parameter Name Technical Specification
1 Protection Response Characteristics Protection Response Time (including output relay response time) Average error in response time: ≤ 35 ms
2 Operating Range & Setting Accuracy Precision Operating Range – Current Minimum precision current: 0.08 In; Maximum precision current: 20 In
3 Operating Range & Setting Accuracy Current Setting Error When current exceeds 1.00 A, error shall not exceed ±2.5%
4 Operating Range & Setting Accuracy Voltage Setting Error Error shall not exceed ±3%
5 Measurement Accuracy Current (I) / Voltage (U) Measurement Accuracy Class 0.2
6 Measurement Accuracy Active Power (P) / Reactive Power (Q) Measurement Accuracy Class 0.5
7 Other Performance Indicators Remote Signal (SOE) Resolution ≤ 2 ms

What Is Transformer Backup Protection?

Transformer backup protection is a secondary protection scheme that operates when the main protection system fails to clear a fault or when faults occur outside the transformer differential protection zone. For power transformers, backup protection may respond to external short circuits, busbar faults, feeder faults, earth faults and prolonged abnormal operating conditions.

Unlike transformer differential protection, which primarily provides fast protection for internal transformer faults, backup protection operates with coordinated time delays to provide protection redundancy and support selective fault clearing.

Transformer Main Protection vs Backup Protection

Item Main Differential Protection Backup Protection
Main Function Internal transformer fault protection Backup for main protection / external fault protection
Typical ANSI 87T 51V, 51N, 46, 49, 27, 59
Operating Speed Fast Coordinated time delay
Protection Zone Transformer internal zone Transformer and adjacent system
Typical Faults Internal winding faults External short circuits, earth faults, overload
Purpose Primary fault clearing Protection redundancy
Example Relay Differential Protection Relay Transformer Backup Protection Relay

Transformer Backup Protection Functions

ANSI Function Purpose
51V Voltage-Restrained Overcurrent Backup phase fault protection
51N Residual / Zero-Sequence Overcurrent Earth fault backup
51I Inverse-Time Overcurrent Coordinated overcurrent protection
46 Current Unbalance / Negative Sequence Unbalanced fault protection
49 Thermal Overload Transformer overload protection
27 Undervoltage Abnormal voltage protection
59 Overvoltage Abnormal voltage protection
81U Underfrequency Frequency abnormality
81O Overfrequency Frequency abnormality

Voltage-Restrained Overcurrent Protection (51V)

Voltage-restrained overcurrent protection (ANSI 51V) adjusts the overcurrent pickup threshold based on system voltage. Under normal voltage, the pickup is set relatively high to avoid nuisance trips during load variations. When a fault causes voltage depression, the pickup threshold reduces, enabling more sensitive detection of faults that conventional overcurrent elements may miss.

The characteristic is typically linear or piecewise: at rated voltage, pickup is at maximum; as voltage drops, pickup reduces proportionally, reaching a minimum at around 70–80% of rated voltage.

Typical Applications:

  • Backup protection for transformers where fault current levels vary significantly

  • Weak source or long feeder applications where fault currents are limited

  • Coordination with downstream protection while maintaining sensitivity for close-in faults

Key Considerations:

  • Serves as complementary backup to 87T, not a replacement

  • Can be combined with conventional 51 elements in multi-stage schemes

  • Requires VT input from HV or LV side — confirm availability when specifying

  • Settings must be coordinated with upstream/downstream devices

Earth Fault Backup Protection (51N + 59N)

The relay provides earth fault backup protection through coordinated zero-sequence current (51N) and zero-sequence voltage (59N) elements, covering various system grounding configurations.

  • 51N (Zero-Sequence Overcurrent): Measures residual current from phase CTs or dedicated neutral CT. Supports definite-time or inverse-time characteristics for coordination with downstream devices.

  • 59N (Zero-Sequence Overvoltage): Detects earth faults via neutral voltage displacement. Essential for ungrounded, resonant grounded, and high-resistance grounded systems where fault current is limited or compensated.

The relay also supports zero-sequence voltage blocking for 51N and zero-sequence current blocking for 59N to prevent misoperation during PT open-circuit, system unbalance, or external faults.

Applications by Grounding Method:

Grounding Method 51N 59N
Solidly grounded Primary earth fault protection Backup / insulation monitoring
Resistance grounded Sensitive fault detection Backup overvoltage detection
Ungrounded Supplementary / feeder selection Primary detection
Resonant grounded Line selection (with harmonic filtering) Primary detection

Procurement Notes:

  • For higher sensitivity, specify a dedicated neutral CT rather than calculated residual current.

  • Confirm directional earth fault (67N) support if required for parallel transformer or ring network applications.

Transformer Backup Protection Zone

Transformer Backup Protection Zone

Applications by Voltage Level

The ASB-4401H is suitable for transformer backup protection applications up to 110 kV. Typical application examples include:

  • 110 kV substation transformers

  • 66 kV regional substation transformers

  • 35 kV distribution substation transformers

  • 33 kV utility and industrial networks

  • 10 kV / 11 kV medium-voltage distribution transformers

Note: Actual suitability depends on CT/VT specifications, grounding method, and coordination requirements. Refer to the technical datasheet or contact our engineering team for project-specific guidance.

Setting Table of Transformer Backup Protection Relay

No. Parameter Name Setting Range Step Multiplier
5 Stage 1 Overcurrent Protection Time Delay (T1) 0~120.00 s ×100
6 Stage 2 Overcurrent Protection Time Delay (T2) 0~120.00 s ×100
7 Stage 3 Overcurrent Protection Time Delay (T3) 0~120.00 s ×100
8 Spare
9 Stage 1 Zero-sequence Overcurrent Protection Time Delay (T01) 0~120.00 s ×100
10 Stage 2 Zero-sequence Overcurrent Protection Time Delay (T02) 0~120.00 s ×100
11 Zero-sequence Overvoltage Protection Time Delay (T0V) 0~120.00 s ×100
12 Overload Protection Time Delay (TOL) 0~120.00 s ×100
13 Undervoltage Protection Time Delay (TUV) 0~120.00 s ×100
14 Under-frequency / Phase Loss Protection Time Delay (TUF/PL) 0~120.00 s ×100
15 Stage 1 Overcurrent Protection Setting (Instantaneous Trip Current Setting) 0.40~99.99 A / 0.10~20.00 A ×100
16 Stage 2 Overcurrent Protection Setting (Time-limited Instantaneous Trip Current Setting) 0.40~99.99 A / 0.10~20.00 A ×100
17 Stage 3 Overcurrent Protection Setting (Overcurrent Protection Current Setting) 0.40~99.99 A / 0.10~20.00 A ×10
18 Overload Protection Setting (Overload Current Setting) 0.40~99.99 A / 0.10~20.00 A ×100
19 Stage 1 Inverse-time Overcurrent Protection Current Setting (Original Start-up Setting) 1~99.99 A ×100
20 Stage 1 Zero-sequence Overcurrent Protection Setting 0.02~5.00 A / 0.40~99.99 A ×100
21 Stage 2 Zero-sequence Overcurrent Protection Setting 0.02~5.00 A / 0.40~99.99 A ×100
22 Zero-sequence Current Blocking Setting (Zero-sequence Current for Zero-sequence Overvoltage Blocking) 0.02~5.00 A / 0.40~99.99 A ×100
23 Undervoltage Blocking Setting (Undervoltage for Overcurrent Protection Blocking) 5~100.00 V ×100
24 Negative-sequence Voltage Setting (Negative-sequence Voltage for Overcurrent Protection Blocking) 5~100.00 V ×100
25 Zero-sequence Overvoltage Protection Setting 5~100.00 V ×100
26 Zero-sequence Voltage Blocking Setting (Zero-sequence Voltage for Zero-sequence Overcurrent Blocking) 0~100.00 V ×100
27 Undervoltage Protection Setting (Undervoltage Trip Setting) 0~100.00 V ×100
28 Under-frequency Protection Setting 0.2~10.00 Hz ×100
29 Stage 1 Inverse-time Overcurrent Protection Time Delay 0~120.00 s ×100
30 Current Unbalance Protection Time Delay 0~120.00 s ×100
31 Current Blocking Setting (Low Current for Under-frequency Protection Blocking)
32 Voltage Blocking Setting (Low Voltage for Under-frequency Protection Blocking)
33 Frequency Slip Setting
34 Stage 2 Inverse-time Overcurrent Protection Time Constant 0~120.00 s ×100
35 Stage 2 Inverse-time Overcurrent Protection Current Setting 1~99.99 A ×100

Outline and Installation Dimensions

Front View Dimension Drawing of the Transformer High Backup Protection Relay Device Dimension Drawing of the Rear Side of the Transformer High Backup Protection Relay Device Side Dimension Drawing of the Transformer High Backup Protection Relay Device Dimensions for Cutouts in Transformer High Backup Protection Relay Devices

FAQ

1. What is transformer backup protection?

A secondary protection layer that operates when primary protection (e.g., 87T) fails to clear a fault or when faults occur outside the transformer zone. Provides time-delayed clearing of phase and earth faults.

2. What is the difference between differential and backup protection?

Aspect Differential (87T) Backup (51/51N/51V)
Speed Instantaneous (< 2 cycles) Time-delayed
Zone Transformer zone only Wider zone (transformer + system)
Function Internal fault primary Backup for primary failure / external faults

3. What protection functions does this relay provide?

50/51 (overcurrent), 50N/51N (earth fault), 51V (voltage-restrained overcurrent), 59N (zero-sequence overvoltage), 49 (overload), 27/59 (under/overvoltage), plus event recording and SOE.

4. What faults can it detect?

Phase-to-phase faults, phase-to-earth faults, overloads, undervoltage/overvoltage, high-impedance earth faults, and downstream feeder faults (backup).

5. What is voltage-restrained overcurrent (51V)?

Pickup adjusts with voltage: high under normal conditions to avoid nuisance trips; reduced during voltage depression for sensitive fault detection.

6. Does it provide earth fault backup?

Yes. 51N (zero-sequence current) for grounded systems; 59N (zero-sequence voltage) for ungrounded/resonant grounded systems.

7. What voltage levels is it suitable for?

Up to 110 kV. Examples: 110 kV, 66 kV, 35 kV, 33 kV, 10 kV/11 kV. Suitability depends on CT/VT specs and grounding method.

8. Can settings be adjusted on site?

Yes — via front panel HMI or remotely via communication protocols. Password protection available.

9. Does it record faults and SOE?

Yes. Event recording (time-stamped SOE) and COMTRADE-format disturbance recording for post-fault analysis.

10. What communication protocols are supported?

Modbus RTU (RS-485), Modbus TCP (Ethernet), IEC 61850, and optional CANBUS.

11.Is transformer backup protection necessary if differential protection is installed?

Yes. Transformer differential protection and backup protection serve different purposes. Differential protection provides fast primary protection for internal transformer faults, while backup protection provides additional protection when the primary protection fails or when faults occur outside the differential protection zone. The two protection systems are normally coordinated to provide redundancy and selective fault clearing.

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IEC 61850 transformer protection relay

2 reviews for Transformer Backup Protection Relay

  1. xiao zhang

    The relay monitors HV side voltage and current in real time. For system short-circuit or grounding faults that primary differential protection fails to cut off, it operates with preset delay to trip the breaker. Voltage restraint avoids misoperation under normal overload conditions.

  2. Jack

    Sensitive and selective coordination — avoids unnecessary outages.

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