43 Automatic Transfer Switch (ATS) / High-Speed ATS

This microcomputer fast switching device, also known as High-Speed ATS and Automatic Transfer Switch, is newly developed on our latest embedded hardware and software platform, serving as a multifunctional ATS product tailored for metallurgy, petrochemical and other industrial scenarios.

ANSI:43/43T/43B

Communication Mode

Optional: RS-485, CAN bus, Ethernet, IEC 60870-5-103 (IEC-103), IEC 61850

In-house Factory & Technical Team, OEM ODM Custom Electrical Equipment

Description

What is Automatic Transfer Switch

  • This microcomputer fast switching device, also known as High-Speed ATS and Automatic Transfer Switch, is newly developed on our latest embedded hardware and software platform, serving as a multifunctional ATS product tailored for metallurgy, petrochemical and other industrial scenarios.
    • Safety: During switching, it tracks the voltage, frequency and phase of power sources on both sides of the circuit breaker in real time. Equipped with multiple reliable startup and switching modes, it realizes rapid and safe standby power supply switching without severe impact on motors.
    • Flexibility: Conventional devices are custom-built for specific wiring and operating modes, requiring complicated modifications when working conditions or wiring schemes change. This device adapts to diverse on-site operating scenarios, and only partial parameter setting adjustments are needed to fit various engineering applications.
    • High Speed & Precision: Adopting advanced DSP+ARM+CPLD hardware architecture and high-precision AD sampling chips, it ensures real-time data processing and rapid switching response.
    • High Reliability: Dedicated anti-interference designs are applied to both hardware and software, together with comprehensive self-check and interlock logic. The device has passed top-grade third-party EMC tests, delivering outstanding anti-interference capability.

Features of the System

Full-range switching functions

  • Multiple startup modes: manual, protection-initiated, undervoltage, false tripping, no-current and reverse power startup
  • Parallel, series and simultaneous switching modes available
  • Supports fast switching, synchronous capture switching, residual voltage switching and long-delay switching
  • Complete switching interlock protection

Reliable hardware and software design

  • Adopts fully enclosed back-plug structure with anti-interference design, greatly enhancing electromagnetic interference resistance.
  • Equipped with interlock relay at outlet to ensure stable output action.
  • Logic unit and management unit operate independently, avoiding interference to switching logic from communication and display functions.

Passed comprehensive third-party tests

  • The device has attained the highest-level EMC certification, ensuring stable operation under harsh working conditions.

Communication Functions

  • Supports Ethernet and RS485 interfaces, compatible with IEC60870-5-103, IEC61850 and Modbus protocols.

Powerful Fault Recording & Data Logging

  • Comprehensive logs cover actions, alarms, switching status changes, self-check data, operating records and fault waveforms, enabling full operational status monitoring.

Clock Synchronization

  • Equipped with software and hardware time synchronization functions.

Key Technical Specifications

Operating Environment

  • Temperature: -25℃ ~ +60℃ for normal operation
  • Humidity and pressure comply with DL478 standard

Mechanical Performance

  • Withstands Class I severe vibration and shock response

Rated Parameters

  • DC voltage: 220V, tolerance +15%, -20%
  • AC voltage: 100V (line voltage), 57.74V
  • AC current: 5A
  • Frequency: 50Hz

Power Consumption

  • AC voltage: less than 0.5VA per phase
  • AC current: less than 1.0VA per phase (rated 5A); less than 0.5VA per phase (rated 1A)
  • DC power: below 15W in normal operation; below 25W during tripping

Fault Recording

  • Records 15 cycles before switching initiation and 235 cycles after initiation. Recording data conforms to COMTRADE99 standard.

Wiring Method of Automatic Transfer Switch

Single-mother segmentation method

The simplified wiring diagram of single busbar sectional connection is shown in Figure 1. Incoming lines 1 and 2 can be power supply equipment such as transmission lines, main transformers and line-transformer units.
Under normal operating conditions, Bus 1 is powered by Incoming Line 1 and Bus 2 by Incoming Line 2. Switches K1 and K2 stay closed while bus tie switch K0 remains open. The device will switch over to the alternate power supply once either incoming power fails.

Single-mother household

The wiring diagram of single busbar operation mode is shown in Figure 2.
In normal operation, the busbar is powered by either incoming line 1 or line 2. When powered by line 1, switch K1 closes and K2 opens, with line 2 acting as standby power supply. The device will start quickly and switch to line 2 power once line 1 power fails due to faults. The same logic applies when line 2 serves as the main power source.

List of Setting Parameters for Automatic Transfer Switches

No. Parameter Name Range Factory Default
1 Control Mode Local / Remote Local
2 Fault Switching Mode Series / Simultaneous Series
3 Manual Switching Mode Parallel / Series Series
4 K1→K2 Switch Initiation Enable / Disable Enable
5 K2→K1 Switch Initiation Enable / Disable Enable
6 K1→K0 Switch Initiation Enable / Disable Enable
7 K2→K0 Switch Initiation Enable / Disable Enable
8 K0→K1 Switch Initiation Enable / Disable Enable
9 K0→K2 Switch Initiation Enable / Disable Enable
10 Fast Switch Initiation Enable / Disable Enable
11 Synchronous Capture Switch Initiation Enable / Disable Enable
12 Residual Voltage Switch Initiation Enable / Disable Enable
13 Long-delay Switch Closing Enable / Disable Enable
14 Manual Initiation Enable / Disable Enable
15 Protection Initiation Enable / Disable Enable
16 False Tripping Initiation Enable / Disable Enable
17 Undervoltage Initiation Enable / Disable Enable
18 No-current Initiation Enable / Disable Enable
19 Reverse Power Initiation Enable / Disable Enable
20 Frequency-Voltage Initiation Enable / Disable Enable
21 Decoupling Protection Initiation Enable / Disable Enable
22 Undervoltage Incoming Line Detection Enable / Disable Enable
23 Directional Overcurrent Interlock Enable / Disable Enable
24 Output Interlock Enable / Disable Enable
25 PT Broken Wire Detection Enable / Disable Enable
26 Line Auto-recovery Function Operation Mode Recovery / Switch Function Recovery / Disable Disable

FAQ

Q:What equipment is the generator automatic transfer switch mainly applied to, and what are its features?

A:

Applicable Equipment

This ATS automatic transfer switch is mainly applied to busbar, station service and standby power systems in industrial plants, and power stations.

Core Features

Instantly switch standby power to guarantee uninterrupted power supply for loads.
Multiple startup & switching modes fit various main wiring configurations.
High anti-interference performance and stable operation under harsh industrial conditions.
Comprehensive interlock protection avoids misoperation and fault spread.

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High Quality

Stable performance, reliable design, ensuring safe operation for power system protection and grid stability.

Fast Delivery

Timely delivery to support your urgent orders and project schedules efficiently and professionally at any time.

Best Warranty

Professional Warranty: Reliable after-sales support for stable relay protection and long-term customer satisfaction.